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Case Study – BP Valhall Accommodation/Hotel Platform Project

Project: BP Valhall Accommodation/Hotel Platform

Location: North Sea, Norway

Product: Aluminium Wall Cladding Type WC2

Material: Perforated Sheet GA P1632 & Plain Aluminium Sheet GA 1539

Finish: Powder Coated RAL 7045 & RAL 7047

Client: BP Norge

Specifier: SLP Engineering

Project Background

BP Valhall Accommodation/Hotel Platform Project

The Valhall platform is located in the North Sea off the coast of Norway and is one of the largest offshore brownfield projects ever attempted across the globe. The $2.4billion project was to build a new accommodation/production platform, preserving a proportion of the existing infrastructure which was pending eventual decommissioning and to stop reservoir subsidence in order to extend field life to 2049.

The new production and hotel platform – has a design life of 40 years. It is sized for production of about 120,000 barrels of oil and 143million cu ft of gas per day; water handling capability of 200,000bpd; a topsides weight of some 16,000 tonnes, and jacket weighing in at 7,500 tonnes.

Aluminium Wall Cladding
BP Valhall Accommodation - Aluminium Wall Cladding

Project Details
Working with renowned SLP Engineering, Gooding Aluminium were contracted to supply aluminium wall cladding Type WC2, combining perforated and plain aluminium sheets, for the atrium accommodation facilities module (Perforated Aluminium Sheet GA P1632 & Plain Aluminium Sheet GA 1539).

Perforated Aluminium Sheet
Perforated Aluminium Sheet - Wall Cladding - BP Valhall Accommodation

The living quarters house 180 people, they are powered from offshore for additional energy efficiency, but more importantly, the Gooding Aluminium lightweight, powder coated finish perforated sheets weigh 1.38 kg/m2, and the plain aluminium sheets are 5.5 kg/m2. The lightweight nature of the panels helped to bring the platform within the specified weight limit, contributing to the ongoing subsidence control programme.

Perforated Aluminium Sheet - Aluminium Wall Cladding
Perforated Aluminium Sheet - Aluminium Wall Cladding

In total, over 950 aluminium panels were supplied, manufactured and delivered in 4 stages. Each stage delivered ahead of schedule and once again celebrated Gooding Aluminium’s enviable 100% quality control, whereupon no panels were rejected.

Testimonial:

“I chose the Goodings system in preference to a variety of acoustic linings for the following reasons:-
a. Weight/performance met our strict criteria.
b. Reasonably easy to be installed by abseilers i.e. the fixing method and durability provided perfect product.
c. Cost
d. Repairable paint finish
e. Contractor experience of GA.
f. Crisp precise detailing and the system allows acoustic and non acoustic panels in the same coherent system.”

David Hennigan (Architect) Project Specifier; SLP Engineering Ltd.

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Order Free Aluminium Samples

Here at Gooding Aluminium, we know that sampling assists with the decision making process when it comes to purchasing bespoke and ready made aluminium products.  That’s why we offer free samples to all our online customers.

Simply visit our website and browse our online aluminium products store, and take advantage of our free service by selecting the ‘get samples’ icon as you view the aluminium product listings.

If you have aluminium project requirements and require samples, our FREE on-line samples service Team will respond quickly and efficiently to your request.

GA samples are supplied in attractive presentation sleeves and binders and are normally dispatched within 24 hours.

If you visit our website you can request a quote for any of our Made To Order Aluminium Products online.

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Gooding Aluminium Trade Catalogue – Request a copy today!

Original Solutions in Aluminium is our 64 page catalogue packed with ‘ready to dispatch’ aluminium profiles and sheet materials as well as detailing many ‘made to order’ items including suspended ceiling panels, column casings, wall claddings etc.

Gooding Aluminium Trade Catalogue

Click here to request a copy of the Gooding Aluminium Trade Catalogue

Order Made To Order Aluminium Products

Easy to specify packages with design flexibility:

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Transformational Aluminium Sheet

Theres no blurring around the edges and corners with GAs stunningly different Transformational range of sharp relief geometric aluminium sheet patterns.

These new leading edge Transformational aluminium sheet designs are excitingly inventive and positively mood setting with their distinctive and clearly cut forms.

Testimonial:

‘We use your aluminium products in fitness clubs and find your service second to none’

Mark Coleman, Admiral Construction Services

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Aluminium: Performance Enhancing Alloys

Even the briefest of Google searches for ‘advantages of aluminium’ will present a plethora of statements extolling the virtues of aluminium. Among its many attributes are said to be its lightness, strength, flexibility, durability and corrosion resistance. At first sighting the uninitiated may be forgiven for asking, ‘how can this be?’ How is it possible that one metal can possess all of these qualities?

The good news is all of these ‘wish list’ properties can be accurately attributed to aluminium, or rather aluminium alloy. The key word here is ‘alloy’. Alloys are the other metals that are added to aluminium, in relatively small amounts, to produce the required performance characteristics (along with post-production processes that include cold working, heat treatment, etc.). It is a combination of these factors that mark aluminium alloys out as such truly versatile materials.

To fully appreciate the performance enhancing benefits of alloying aluminium let’s consider Aluminium in its pure state. Unalloyed aluminium has a yield stress (the stress at which a material begins to deform plastically) of around 7-10MPa. The range of aluminium alloys, normally used within the architectural industry, usually produce somewhere in the region of 100-200MPa. without necessarily being a graduate engineer you get the drift! The addition of alloy to aluminium is performance enhancing and could be equated with an athlete consuming chemical supplements to build muscle mass, but with only desirable side effects.

It should be understood that the mechanical properties of a particular aluminium alloy will vary considerably dependent on the form type, be it an aluminium extrusion, sheet, casting etc., in addition to the amount of work hardening, heat and solution treatment, applied post production.

For instance let’s take a look at specification 6063 (a commonly used extruded architectural alloy) to see how beneficial the addition of small quantities of alloy are. This alloy grade (when heated) is sufficiently plastic to allow for the production of small intricate profile shapes and after cooling, for subsequent cold working techniques to be carried out e.g. rolling into curves and rings. At the same time this aluminium alloy is strong and rigid enough to be selected as suitable for panel hanging systems. Independent tests have demonstrated the interlocking profiles (illustrated below) to be capable of suspending the equivalent weight of a small car! As an added bonus, 6063 alloy is also a suitable grade for the anodising process.

GA WP1 Panel Fixing Profile
GA WP1 Panel Fixing Profile

Image: GA WP1 Panel Fixing Profile

Details on aluminium properties and its alloys can be obtained from the Aluminium Federation.

In relation to our materials and products is there any specific performance data you would like us to publish for future reference?

Gooding Aluminium are a national and international supplier of a wide range of high quality aluminium channels, stair nosings and aluminium angle. For more information about bespoke or ready made aluminium products, visit our main site at www.goodingalum.com

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